Trade and Industrial Education

FLUX-CORED ARC WELDING : Intermediate (Book with DVD)  (Workbook Included)

FLUX-CORED ARC WELDING : Intermediate (Book with DVD) (Workbook Included)

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  • About the Editor
    • Presents basic to core units of competency required in flux-cored arc welding.
    • Understand to weld carbon steel pipes components using FCAW welding equipment.
    • Covers the knowledge, and understanding necessary in promoting career growth and advancement.

Flux-Cored Arc Welding: Intermediate comprehends various diverse practical and visual skills with knowledge of specialized materials and techniques. Flux cored arc welding (FCAW) is a process similar to metal inert gas (MIG) welding. Both processes using continues wire feeds, and similar equipment. The power supply for a FCAW, and a MIG welder, are the same machine. They are both considered semi automatic processes, and have a very high production rate. Flux core arc welding was introduced in the 1950’s. This book will introduce the knowledge and skills for those studying and/or working in welding industry to interpret and convey information in response to workplace requirements.


About this Book


The information in this book consists of basic to core competencies that a person must achieve to weld carbon steel pipes components as specified by layout, blueprints, diagrams, work order, welding procedure or oral instructions using FCAW welding equipment.


About the Flux-Cored Arc Welding Industry


Flux-Cored Arc Welding (FCAW) utilizes a continuously-fed tubular electrode, electrical power to melt the electrode, and may or may not use shielding gas from an externally supplied source when depositing material in the weld joint. The flux-cored electrode is a composite tubular filler metal consisting of a metal sheath with a core of mineral compounds and powdered metals. The resulting weld bead is covered by a residual slag (melted and solidified flux) which helps to protect and shape the finished weld, and is generally easily removed upon completion of the weld. Flux Cored Welding combines the high productivity of MIG welding using a solid electrode with the ability to weld on more contaminated base material. When compared with MIG welding, higher deposition rates are possible, especially when welding out of position. Welders fabricate and assemble metal structures and equipment through the use of welders, cutters, shapers and measuring tools. Welders set up, operate and maintain welding equipment. They understand and implement personal and company safety measures by wearing specialized goggles, helmets and gloves. Communication skills are essential to work with team members and converse with customers and clients. A job as a Welder falls under the broader career category of Welders, Cutters, and Welder Fitters. Welders operate and maintain the machines that fabricate and repair metal structures, equipment and machinery. Welders are qualified for positions in a variety of fields based on their skill level and experience, including shipbuilding, automotive, construction and manufacturing industries. Opportunities are expected to be better for skilled welders trained in the latest technologies due to the difficulty employers are facing finding qualified workers.